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About Us
25+ Years Of Experience In academic as well as industrial!
We have a small team of Mechanical Engineers with a licensed version of Solidworks 2022. We understand that there is a large technical gap between the giant players and amateur manufacturers those are serving the society appreciably in material handling and manufacturing with hydraulic equipment.
Our main focus is to share the difficulties faced by the Special Purpose Machine manufacturers by providing them the efficient and reliable solution in the form of designs and drawings.
- checkComplete Design, Drawing & Manufacturing
- checkCritical Design Parameters & Calculations
- checkComplete 2D Solidworks Drawings
- checkComplete 3D Solidworks Modelling
- checkAssembly instruction sheet
- checkOperation & Maintenance Manual
- checkBOM & AMC
DESIGN
Our skilled team of engineers employs cutting-edge design methodologies, ensuring innovative and efficient solutions for your custom hydraulic projects.
DRAWING
Our meticulous drawing process translates conceptual designs into precise, comprehensive plans, laying the foundation for the flawless execution of your hydraulic projects.
DEVELOPMENT
Through a systematic and innovative development process, we turn design plans into functional and reliable hydraulic systems tailored to meet your specific needs.
We're Available 24X7For You!
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Complete Machine Setup
From concept to reality, we deliver turnkey solutions, ensuring seamless integration and optimal performance for your hydraulic systems.
Critical design parameters & calculations
We meticulously analyze and calculate the key design parameters to ensure the optimal functionality and reliability of your hydraulic systems.
2D Solidworks Drawings
All part drawings & Assembly drawing (SLDDRW, PDF, JPEG)
3D Solidworks Modelling
Complete modelling in SLDPRT, SLDASM, PDF
BOM
Bill of materials (BOM) of the components required for the fabrication & manufacturing.
Assembly instruction sheet
It is a long established fact that a reader will be distracted by the readable content of a page when looking at its layout.
Operation Manual
We provide detailed, user-friendly operation manuals to ensure efficient and trouble-free operation of your hydraulic systems.
Maintenance Manual
Our comprehensive maintenance manuals offer step-by-step guidance, empowering you to uphold peak performance through regular care and attention.
Some Projects
Undertaken
Fatigue Testing Machine
This machine was developed for RDSO Lucknow for the testing of elastomeric pads. The Elastomeric pads are rubber bonded with metal plates in sandwich form of size as 205mm x 178mm x 75mm. These pads are used to support railway bogies on axles as an anti-vibrant component.
The machine was completely designed and developed by our team while working in Rajiv Hydraulics Pvt. Ltd. Delhi. The machine was successfully commissioned at RDSO premises Lucknow and testing of pads were performed as per the standards.
The oil hydraulics system has a load capacity designed for a maximum of 30 tons, operating within a working range of 7 to 22 tons.
It follows a semi-sinusoidal load pattern at a frequency of 1-3 Hz, while the fixture is positioned for a 10° pad orientation and 50mm offset, ensuring versatile and precise operation.
Engine Powered Hydraulic Jacking System
This Engine Powered Hydraulic Jacking System was developed for the servicing and maintaining the railway bogies. There are four jacks with the provision of position locking through nut for the purpose of safety to avoid overhauling.
The gross lifting capacity is 20 tons. The jacks are fitted symmetrically under the bogie to be lifted and pressurized by the remotely located power pack through sufficiently long hydraulic hoses of rated capacity. The power pack is operated through a diesel engine.
All the jacks move at the same speed maintaining the level with the help of a flow divider. This complete system was designed and developed by our team while working in Rajiv Hydraulics Pvt. Ltd.
This system was commissioned at one of the railway yards in Delhi and it was functioning up to the satisfaction level of the service team. For easy maneuvering of the heavy power pack a well design trolley was suitably attached.
The oil hydraulics system, powered by a diesel engine, has a lifting capacity of 20 tons. It operates with a stroke of 250mm, utilizing four jacks for enhanced stability. A safety provision is in place with a piston rod equipped with a nut and screw mechanism.
Design & Development of Friction Stir Welding Machine
Friction Stir Welding (FSW) is relatively a new joining process produces no fumes, uses no filler material, it is environment friendly and can join several metals and alloys such as aluminium, copper, magnesium, zinc, steel.
It uses a cylindrical shouldered tool with a profiled probe rotated and slowly plunged into the weld joint between two metal pieces of sheet or plate that are to be welded together.
Frictional heat is generated between the tool and the material causing the work piece to soften without reaching the melting point and then mechanically intermixes the two pieces of metal at the place of the joint further softened metal due to the elevated temperature is joined using mechanical pressure applied by the tool.
This leaves a solid phase bond between the two pieces. Because melting does not occur and joining takes place below the melting point of the material, a high-quality weld is produced. This characteristic greatly reduces the ill effects of high heat in-put including distortion and solidification defects.
FSW sometimes produces a weld that is stronger than the base material.
Technical Specifications:
Electric Motor: 1 HP / Single Phase / 1500 rpm, Material Compatibility: Aluminium Alloy, Thickness of Joint: 2mm to 6mm, Tool Rotational Speed: 500-3000 rpm, Tool Angle of Tilt: 0-5° from the vertical, Welding Speed: 200 mm/min, Tool Thrust Mechanism: Mechanical, Maximum Tool Thrust: 10kN.
These specifications guarantee precision and efficiency for your welding projects.
Do You Need Any Help In
Hydraulics?
Unlock the expertise you need for successful hydraulic projects. Whether you're troubleshooting issues, seeking design insights, or aiming to optimize performance, our team at Power Hydraulic Engineers is here to assist you. Schedule a free consultation today and let us tailor solutions to your specific hydraulic challenges.